THE PRODUCT
THE BRICK
Soil cement ratio - 8:1
Dimensions – 290 x 200 x 95
Appearance – The dry bricks are a light earthy pink colour
Properties of the finished product
- A natural, non toxic, fireproof, long lasting product.
- Excellent thermal properties
- Solid construction.
- A quiet internal environment.
- Allows simple construction methods with inexpensive tools.
- Long lasting and low maintenance
- Easily repairable
Soil Preparation
Initially a small tiller was used to breaking up the soil before
sifting and for mixing the soil cement mix in a boxed area,
sized to hold enough soil for one bag of cement. The tilling was
continued as the water was added. This system worked well but
sometimes the crew preferred to work without the noise and smell
of machinery. At these times a system of layering soil cement
and raking was used. This also worked well. But a final tilling
was needed while the mix was sprayed with water.
The soil mix was then shovelled into barrows while, again, being
sprayed with water.

Pressing the brick
We had presses made up to the size 200mm wide, 95mm high, 290 mm
long.
We preferred to work the hand presses as it was less stressful
than working with machinery and we had enough people to do it
that way.
Pam also considered preferable for learners to work hands on
with the brick to understand by touch, and sight the difference
between a good mix and not so good. The crew also could easily
tell if a brick was well pressed and could repress it if
necessary.

THE HOUSE
Low Cost, Long Term and Healthy Housing.
This is the goal shared by many that motivates this project. The
benefits of achieving this goal are many and will continue to
grow.

|
Construction Details |
| Site: |
Level solid ground is need as the walls are heavy and
can’t be built on fill. |
| Foundations: |
These need to also be sturdy. The current house has 4 x
D12 reinforcing steel in the footings as the floor is
soil-cement without weld mesh. |
| Walls: |
These begin 200mm above ground level to allow for the
damp proof course.
Walls also contain reinforcing steel, vertical and
horizontal, and are topped by a 200 mm x 150mm concrete bond
beam with 2 x D12 reinforcing steel. |
| Mortar: |
A mortar mix of sand: soil: cement 3:3:1 is used. The
addition of sand prevents cracking due to mortar shrinkage.
The soil adds plasticity, water retention capacity and
colour to match the bricks. |
| Ceiling: |
We usually build with exposed rafters and beams, and
plywood |
| Roof: |
Corrugated iron |
| Floor: |
Soil-cement to a minimum depth of 100mm is used. Sand
can also be added to the floor mix to prevent excessive
cracking. When the floor mix is dry beeswax: turps mix 1:2
is brushed on in liquid form so the mix needs to be kept
hot. A finish coat of polyurethane can be added a week
later. |

|